turbo kit - Boost Forum

Forum Post / Reply
You must log in before you can post or reply to messages.
turbo kit
Wednesday, April 20, 2005 5:41 PM
I am currently looking to make my own turbo kit. For you guys out there that have already done this how hard is it to make your own. Where did you get your downpipe made at? and did you do your own intercooler piping and charge pipes?

Re: turbo kit
Wednesday, April 20, 2005 5:50 PM
Downpipe = Exhaust shop
Intercooler piping = Exhaust shop, or do it yourself

Its not hard, you just have to put research into it and make sure you buy all the right parts.





4cyltuner.com - Information Source For 4 Cylinder Tuners
Buy stuff from CarCustoms Ebay! Won't be disappointed!

Re: turbo kit
Wednesday, April 20, 2005 6:02 PM
let me know when you do so. i'd like to make one too.
Re: turbo kit
Wednesday, April 20, 2005 6:07 PM
I made EVERYTHING! Welded up three mani's(log types), I went through about 5 different downpipes and wastegate dumps till I got the right look out of it, third time doing my intercooler piping, eliminated about 1.5" of unnecessary piping. I have all the tools to do this however.








Failure is not failure if you learn from it
Re: turbo kit
Wednesday, April 20, 2005 7:08 PM
thanks guys for your input.

i have another question, is making your own turbo kit cheaper than buying a complete kit from cavalierconnection?
Re: turbo kit
Wednesday, April 20, 2005 7:12 PM
Depends on the deals you can get and how far you want to take your kit. My DIY kit has cost me around $2800 so far.





4cyltuner.com - Information Source For 4 Cylinder Tuners
Buy stuff from CarCustoms Ebay! Won't be disappointed!

Re: turbo kit
Wednesday, April 20, 2005 7:49 PM
where have u been purchasing your parts? and whats ur list of parts?
Re: turbo kit
Wednesday, April 20, 2005 7:58 PM
This is most of my parts list:

--Turbo Related--
Log style manifold ala Ebay
.48/.50 T3 60 Trim Turbo, internally gated at (I think) 6psi
Stainless steel oil feed kit + extra fittings
5/8ths inch oil drain kit
2.5" Mandrel bent charge pipes in a similar fashion to Mr. Fetter, only mine is auto and harder to do...
30x3x6 Johnny Racecar Intercooler
Polished HO Intake Manifold
1/2" Grade 8 Turbo Studs
TurboXS RFL BOV
$200 In Black Silicone Couplers and T-Bolt Clamps

---Fuel---
A'Pexi SAFC-2 Version 2
Cartech BEGI Billet Adjustable FMU
Accel Adjustable FPR
Ford Red Top 30lb/hr Injectors

---Exhaust---
2.5" Turbo Back
2.5" In/Out Flex Pipe
2.5" In/Out High Flow Cat (Need to order yet)
2.5" Single In Dual Out Muffler (Need to order yet)

---Misc---
Like 25' of Vac Hose
Felpro Oil Pan Gasket
Felpro Intake Gasket
Felpro Exhaust Gasket
2 5/8ths Inch Boost Gauge
2 1/16ths Inch A/F Gauge
RTV Sealant

I've been purchasing it at places like:
http://www.atpturbo.com
http://www.ebay.com (Most of my stuff is from here)
Org members
http://www.johnnyracecar.com
Autozone
GM Dealer





4cyltuner.com - Information Source For 4 Cylinder Tuners
Buy stuff from CarCustoms Ebay! Won't be disappointed!

Re: turbo kit
Wednesday, April 20, 2005 9:54 PM
yea ebay is a great price to browse around. you can get electronics and @!#$ for cheap too. i paid $5 + shipping for my turbo timer.




I was a retard, and now I'm permanently banned.
Re: turbo kit
Thursday, April 21, 2005 4:41 AM
thanks shifted

what do u think about this for the charge pipes and intercooler piping http://cgi.ebay.com/ebaymotors/ws/eBayISAPI.dll?ViewItem&category=33742&item=7969656809&rd=1
Re: turbo kit
Thursday, April 21, 2005 7:39 AM
Still needs to be cut and stuff, which isn't bad, but I don't know if those are the right bends. I'd get some U or J bends and work from those. You'll screw up the finish on those pipes just cutting them.





4cyltuner.com - Information Source For 4 Cylinder Tuners
Buy stuff from CarCustoms Ebay! Won't be disappointed!


Re: turbo kit
Thursday, April 21, 2005 6:41 PM
how about this kit http://cgi.ebay.com/ebaymotors/ws/eBayISAPI.dll?ViewItem&category=33742&item=7969873396&rd=1
^^ would that be a good start off. It has the j-bends and u-bends and no finish.
Re: turbo kit
Thursday, April 21, 2005 6:44 PM
Yeah thats a good start, might want to pick up T bolt clamps though, those worm gear ones are @!#$.





4cyltuner.com - Information Source For 4 Cylinder Tuners
Buy stuff from CarCustoms Ebay! Won't be disappointed!

Re: turbo kit
Thursday, April 21, 2005 6:57 PM
alright cool thanks for all your help man. i will have more questions when i start buying my parts. thanks again.
Re: turbo kit
Tuesday, April 26, 2005 6:48 PM
For a basic turbo kit such as 5 to 6 psi, would i need injectors or a bigger fuel pump? and what electronics would i need such as turbo timer, safc etc....?
Re: turbo kit
Tuesday, April 26, 2005 7:49 PM
Kyle Hopkins wrote:For a basic turbo kit such as 5 to 6 psi, would i need injectors or a bigger fuel pump? and what electronics would i need such as turbo timer, safc etc....?


not necessary on the fuel mods, only if you want to. SAFC, yes. turbo timer is simply an timed ignition override to let the car idle for a minute after you pull the key out so the turbo can cool down and oil can make its way back to where it belongs. not necessary if you don't run it hard all the time or if you can just sit and idle for a minute before you shut the car off if you've run it hard.




I was a retard, and now I'm permanently banned.
Re: turbo kit
Tuesday, April 26, 2005 11:11 PM
the stock fuel system is not meant to support any boost at all so it is absolutely necessary to run some kind of fuel mods. some of the guys on here are using bigger injectors, and adjustable FMU and some have added to it an adjustable FPR and the SAFC. i'm not positive on how much power the stock fuel pump will hold up to but it wouldnt hurt to look into a higher flowing pump. and injector size depends on how much power you want to make, not how much boost you're running. do some searching to find out what other options there are for fuel management and do a lot of reading and researching before you actually go through with whatever you decide.


_________________________________________
450WHP Turbo Ecotec swap in the works...

Re: turbo kit
Wednesday, April 27, 2005 5:42 PM
so what would u guys suggest for me to get, the injectors and fmu or something else...thanks for the information!!
Re: turbo kit
Wednesday, April 27, 2005 6:49 PM
you could PROBABLY get away with an adj. fmu and safc. (dont hold me to that though)



Re: turbo kit
Wednesday, April 27, 2005 10:52 PM
you'd rather have too much fuel that you can tune down a little bit than not enough fuel to start with. i would suggest at least injectors and an adjustable FMU like the one from cartech. with the FMU, you can get away with a little bit smaller injectors because they will flow as much fuel as bigger injectors when the fuel pressure rises. also the SAFC can fine tune your fuel curve based on rpms and throttle position as well as having the fmu for a boost based fuel curve. i'm not sure if you can lower the base fuel pressure for the bigger injectors with the cartech fmu. if not then also throw in the adjustable FPR for that.

^^as anyone can tell i've learned many things reading from the teachings of Shifted


_________________________________________
450WHP Turbo Ecotec swap in the works...

Re: turbo kit
Thursday, April 28, 2005 6:22 PM
thanks for the info. guys

Re: turbo kit
Monday, May 02, 2005 7:09 PM
would it be alright if i were just to go with a performacne fuel pump. Im only wanting 5 or 6 psi out of this kit......... thanks
Re: turbo kit
Monday, May 02, 2005 10:32 PM
at the power level you'll produce at 5 or 6 psi, the stock pump should flow plenty of fuel. although it never hurts to get a high flow pump. that way if you ever want to raise the boost (which you will) you already have the pump to support the power.


_________________________________________
450WHP Turbo Ecotec swap in the works...

Re: turbo kit
Tuesday, May 03, 2005 5:59 PM
alright.....so i could go without using any fuel mods for the time being.
Forum Post / Reply
You must log in before you can post or reply to messages.

 

Start New Topic Advanced Search