1995 Fire Engine Swap Help - Third Generation Forum

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1995 Fire Engine Swap Help
Saturday, April 12, 2008 11:37 PM
OK, so this is kind of my self introduction to this forum. Hi everybody. My name is Shawn, and I've got a 95 Sunfire with a 2.2 and the 3 speed auto tranny. I picked it up for a hundred dollars with a blown head (I took 8 out of 10 head bolts out without a ratchet because they were so loose). I got the new head on and cleaned up some minor loose ends mechanically only to find out the first time I heard it run, that it had lower end noise. I drove it for the past week, and yesterday the oil light came on. I put an oil guage in it today and had 60 lbs at cold idle, 10 lbs at warm idle, and about 40 lbs going down the road until it dropped to zero.

Now I'm frustrated. I'm probably best off to just go ahead and swap the motor at this point, but I'm having a hard time finding enough information on exactly what engines will work in my car, and with what exceptions. From what I've learned on this forum so far, my car is a bit of a pain to do much with because of being the transition year. I've got the OBD I computer with the OBD II service connector which is a pain, so I wouldn't be opposed to changing the harnesses and computer to be OBD II compliant. I'm not necessarily opposed to swapping the tranny with the engine as long as it's reasonably straight forward. I would like to end up with a 5 speed standard at some point. I'm not really interested by the V6 route, but wouldn't mind a gain in performance if I go with a 2.3 or 2.4.

I'm new to this forum, but I've been on here just about every night reading for hours at a time. Please don't tell me to use the search button. I've just about worn out my mouse clicking that button. lol

Re: 1995 Fire Engine Swap Help
Sunday, April 13, 2008 6:49 AM
As long as you stick to the 95-99 cars, you can swap in the drivetrain from any one of them, provided you get the ECM and wiring harness from the same car. If you want to switch to the 5-speed, you're going to have to cut off your tranny mounts and put the ones in for the manual, as well as cut the hole in the firewall for the clutch. If you want to do this swap, get everything from the donor car you can: shifter assembly, cables, clutch and all mounting hardware, etc...
I would recommend changing your clutch cylinders at the same time. The 5-speeds for the 95-99's have an internal slave, so you might as well spend the $100 to change it out while everything is already out of the car.






Re: 1995 Fire Engine Swap Help
Sunday, April 13, 2008 10:45 AM
Thanks Quiklilcav. I've been a little intimidated by some of the talk with this being the crossover year. I really appreciate the help. Can anyone give me some kind of idea what I might be able to do as far as getting this thing OBD II compliant? Is it by any chance as simple as swapping in the interior harness from a 96 or newer with the accompanying PCM? Can I just bolt in a 96 PCM without changing the harness? If I do have to change the harness will everything plug right in? If not, what won't plug in? Can I splice parts of my harness in to make everything work, and if I do will I still be fully OBD II when I'm done?

I suppose I'm asking for a lot of info here, but I know you guys are up to it. I know as dedicated as you are to your J's that one of you has done this to at least one car. Might even be helpful to reply in a separate post and try to get this info stickied, but then maybe there isn't a real need for it. I just hate to even think about having to take my car to the dealer to get codes read every time I need it done because AutoZone can't do it with the OBD I computer in my car. I can't afford that kind of headache. I do however have a local parts yard where I can get parts for pretty cheap and am capable of doing the work I need done. All said and done I think I can do the job myself for about the cost of one dealer diagnostic charge. I've never had a NEW car so I don't really like giving money to dealers for some reason.
Re: 1995 Fire Engine Swap Help
Tuesday, April 15, 2008 12:03 AM
OK I just want to say a couple of things. Thank you all for ignoring me instead of flaming me. I totally understand with my situation why you wouldn't answer my question. If I change the wiring harness and PCM with an engine swap the OBD problem will be resolved. I guess I just had a major brain fart, or maybe it's just frustration. In any case thanks for not trashing me out.



Re: 1995 Fire Engine Swap Help
Tuesday, April 15, 2008 4:06 AM
If you pull the engine out of an OBD-II car, get the whole engine harness. I believe that the 95-99 will have the same harness connections that is on your 95. 95 was sort of a conversion year, it SHOULD all just plug in.

Or you could just use a 95-97 engine and just pop it in there and keep your current OBD-I system.





Re: 1995 Fire Engine Swap Help
Tuesday, April 15, 2008 5:26 AM
SHOoff wrote:If you pull the engine out of an OBD-II car, get the whole engine harness. I believe that the 95-99 will have the same harness connections that is on your 95. 95 was sort of a conversion year, it SHOULD all just plug in.

Or you could just use a 95-97 engine and just pop it in there and keep your current OBD-I system.

He's looking to swap to a 2.3 or 2.4, so he can't keep his current setup.

The one thing I think he'll have to deal with if he uses a 2.4 is the Passkey. The 95 cluster does not have it, neither does the cluster harness. You can probably chop the plug off the wiring harness to the cluster from the donor vehicle and just run the 3 wires, or you can get the whole dash harness out, but you'll need to get the cluster.

If you go with a 2.3, you won't have to worry about it, though.

The thing is that the 2.4's are easier to come by.[font]






Re: 1995 Fire Engine Swap Help
Tuesday, April 15, 2008 10:45 PM
I would just get another 2.2 for it and call it done. Swapping over the wiring could get out of hand, As stated above, 95 didnt have a security system, all others did, then if you look at the air bag system, 95 is 95 only there too. Im not sure if the cluster communicates differently with the airbag system in 95 but I wouldnt put it past gm.....
Unless its just something to soak money into (a toy) and have something to do. Just get a 2.2 and drive it.

When you first got it, It sounds like some one put a head gasket on it and didnt change the bolts
Coolant in the oil = bearings go bye bye!


01 cav w/01 3400 gam gt 4t45e

Re: 1995 Fire Engine Swap Help
Wednesday, April 16, 2008 5:34 AM
i would avoid the 2.3 since you have an auto.....perhaps get the 2.4 and tranny w/pcm and go full obd2



Re: 1995 Fire Engine Swap Help
Sunday, April 20, 2008 8:29 PM
OK. So my great luck continues. I had a 92 Crown Vic that my fiance totalled the beginning of last winter that I planned on taking to the junk yard this weekend. I needed the money from it to get the motor for my sunfire. Of course the salvage yard I use decided to quit taking scrap, including scrap cars, on weekends. Took me forever to find someplace to sell that thing to, and once I did I let it go for about 70% of normal scrap prices around here. I only got 150 for it.

Once I finally got some cash gathered up, I headed off to my local Pick~N~Pull salvage yard. The best thing I could find there was a 96 sunfire convertible with 101k on the odometer. I got everything taken care of and ready for the engine to simply be lifted out. All the wiring and hoses were disconnected, and every last bolt was out. When I started picking up my tools to make room for the guy to come in with a loader to pull the engine out I noticed some smoke across the other side of the junk yard. Apparently somebody decided to sneak a small torch into the yard and started a fire trying to cut something out of a car. about 5 or 6 cars went up before the fire department got their trucks in. The car I was working on didn't go up, but I obviously didn't get my engine.

On a side note, the transmission in that car is different than mine. I didn't get any numbers from it, but I'll see what I can find in the morning. The pan is different (flat with no markings). The plugs are different (2 large plugs on the top). The whole thing is different. Is it a convertible thing or something else? I haven't read anything about different transmissions between 95 and 96 model years, but then I have a lot left to learn about these cars. Is the vert tranny a stronger tranny than mine, or are they the same internals? Any information would be greatly appreciated. Oh and both cars are 2.2L and automatic transmissions.



Re: 1995 Fire Engine Swap Help
Monday, April 21, 2008 4:01 PM
Likely the vert had the 4-speed auto in it, not the 3-speed you have. It won't be a problem if you just get the motor, and use your wiring and ECM that's in the car.





Re: 1995 Fire Engine Swap Help
Monday, April 21, 2008 10:49 PM
Seems like you know these cars pretty well Quik. You're right it was the hydro matic 4 speed with electronic overdrive. I'm wishing I paid a little more attention to the engines before I gave up the core. I don't think my old engine had a cam sensor, and the new one does. I wish I had the correct cover to get rid of that extra plug in the back of my block, unless I'm mistaken and just don't know it yet. The EGR valve is also different, but I saved that off the old engine so I'll be ok there.




Re: 1995 Fire Engine Swap Help
Tuesday, April 22, 2008 2:34 AM
I'm kinda curious on this one. Not trying to jack the post or anything. But will the 2.3 PCM run the 2.4?





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