OEM built Motor(2.4 LD9)- Robert Sawyer - Performance Forum

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OEM built Motor(2.4 LD9)- Robert Sawyer
Monday, December 07, 2009 8:45 AM
About 6 months ago Robert came to me and asked me to build a motor that could handle anything. I went on to getting a quote made up and from there he agreed on the price and we started the project. He wanted a motor to handle a Big turbo, that’s it. So after a few calculations of what would work for him we start to order the parts. We started with the bottom end, Forged Rods, .020 Forged Wiseco pistons, Balanced Crank, Clevite 77 bearings, 2.3 Oil pump swap, Modified oil pan for swap and ARP main bolts. The rings were gapped for a turbo application as well as the tolerances on the bearings. We left them loose for less friction. Doing so will require a thicker oil but more power. We figured with that kind of power he was wanting to push we HAD to do the pump swap.

Once we got the bottom end all buttoned up we started with the top end. He wanted it to breath from 2500-Redline so the best of the best was needed. The head got ported and shaved, 1mm oversized SS valves, Bronze valve guides, Cometic head gasket, Stiffer springs, Custom ground cams, and new light weight lifters.

The rest of the motor got high quality parts such as Cloyes timing chain and Felpro gaskets all the way around. Nothing was spared on this motor.

Please enjoy the pics, as much as we enjoyed the build. If you have any questions feel free to post them.

Mark-OEM

I am sure I will add to this later on.

Now on to the pics. Here are some, or you can view the entire album
















http://s169.photobucket.com/albums/u230/dohcv6/Robert%20Motor%20Rebuild/




Edited 1 time(s). Last edited Monday, December 07, 2009 8:49 AM

http://www.overkillengineeringmotorsports.com/

Re: OEM built Motor(2.4 LD9)- Robert Sawyer
Monday, December 07, 2009 9:26 AM
looks good man! im glad i could help with getting parts for it.



Stand in the corner and SCREAM with me!!!!
Re: OEM built Motor(2.4 LD9)- Robert Sawyer
Monday, December 07, 2009 10:27 AM
Nice! What cams were used?



Re: OEM built Motor(2.4 LD9)- Robert Sawyer
Monday, December 07, 2009 12:05 PM
icemike89 wrote:Nice! What cams were used?


Custom grind according to the OP

Beautiful engine. It's art as much as it is performance
Re: OEM built Motor(2.4 LD9)- Robert Sawyer
Monday, December 07, 2009 12:23 PM
WOW! Looks very nice....why not use a copper headgasket? jst curious.


peformance parts for sale!! Click:
http://www.j-body.org/classifieds/engine/62265/
Re: OEM built Motor(2.4 LD9)- Robert Sawyer
Monday, December 07, 2009 12:39 PM
Thanks guys. We really enjoyed building this motor. Rob will be on shortly I am sure and can fill in anywhere I missed and I think he has install pics.

Mark-OEM


http://www.overkillengineeringmotorsports.com/
Re: OEM built Motor(2.4 LD9)- Robert Sawyer
Monday, December 07, 2009 12:40 PM
ecoweapon wrote:WOW! Looks very nice....why not use a copper headgasket? jst curious.

It appears they used a Cometic MLS gasket...which is pretty popular among us LD9'ers.



2010 Subaru Impreza WRX Limited
1999 Cavalier Z24 Supercharged
1999 Grand AM SE (Beater Car)
1997 GMC Sierra
2007 Honda CBR 600RR
2005 Honda TRX450R
Re: OEM built Motor(2.4 LD9)- Robert Sawyer
Monday, December 07, 2009 3:35 PM
Hey guys the cams are LMZ stage 2 cams INTAKE 260* - 382 EXHAUST 268* - 380 and here are some install pics unfortunately i didnt remember to take many.









http://www.fquick.com/Caboose73
Re: OEM built Motor(2.4 LD9)- Robert Sawyer
Monday, December 07, 2009 5:23 PM
looks good but you put waaaaaaay too much work into that intake.

just buy a $20 dollar ebay j-body intake and be done with it.



Stand in the corner and SCREAM with me!!!!
Re: OEM built Motor(2.4 LD9)- Robert Sawyer
Monday, December 07, 2009 5:42 PM
that was just left over from my other alero so i threw it on

http://www.fquick.com/Caboose73
Re: OEM built Motor(2.4 LD9)- Robert Sawyer
Monday, December 07, 2009 5:51 PM
z yaaaa wrote:looks good but you put waaaaaaay too much work into that intake.

just buy a $20 dollar ebay j-body intake and be done with it.


ya i did but its about 2 years old and was sitting in my basement so i decided why not use it until i setup the turbo

http://www.fquick.com/Caboose73

Re: OEM built Motor(2.4 LD9)- Robert Sawyer
Monday, December 07, 2009 6:52 PM
or spend as much time as he did and have a @!#$ sexy intake lol



Re: OEM built Motor(2.4 LD9)- Robert Sawyer
Tuesday, December 08, 2009 8:04 AM
you have a very nice engine, now clean up that engine bay. Don't rush it. Engine bay looks terrible....get on it!


GMR has got nothing on this
Re: OEM built Motor(2.4 LD9)- Robert Sawyer
Tuesday, December 08, 2009 2:13 PM
I had a very nice engine look at my thread on aleromod

http://www.fquick.com/Caboose73
Re: OEM built Motor(2.4 LD9)- Robert Sawyer
Tuesday, December 08, 2009 3:11 PM
why bronze guides? they'll wear faster than a harder material...don't you want your head lasting longer then 50000 without needing work?
Re: OEM built Motor(2.4 LD9)- Robert Sawyer
Tuesday, December 08, 2009 3:40 PM
a performance LD9 lasting more than 50,000 miles? this i gotta see...



Stand in the corner and SCREAM with me!!!!
Re: OEM built Motor(2.4 LD9)- Robert Sawyer
Tuesday, December 08, 2009 3:42 PM
Aaaaand then it blew up.

(according to Caboose on Aleromod)


2001 Olds Alero (LD9)
650 whp / 543 ft-lb
@turboalero
Re: OEM built Motor(2.4 LD9)- Robert Sawyer
Tuesday, December 08, 2009 5:47 PM
Ya it died but me and Markus are working it out and hes taking care of it.I might knife edge the crank now if he has to take it out.

http://www.fquick.com/Caboose73
Re: OEM built Motor(2.4 LD9)- Robert Sawyer
Tuesday, December 08, 2009 6:26 PM
wow this really sucks.

he drove that bad boy like 6 states to deliver it to!!!!

so what happened?



Stand in the corner and SCREAM with me!!!!
Re: OEM built Motor(2.4 LD9)- Robert Sawyer
Tuesday, December 08, 2009 6:33 PM
This thread deserves a giant facepalm!



FORGET GIRLS GONE WILD WE HAVE GOVERNMENT SPENDING GONE WILD!

Re: OEM built Motor(2.4 LD9)- Robert Sawyer
Tuesday, December 08, 2009 6:52 PM
z yaaaa wrote:so what happened?





Re: OEM built Motor(2.4 LD9)- Robert Sawyer
Tuesday, December 08, 2009 9:04 PM
I do not want this thread to turn into a pissing match at all. There is something wrong with the motor and Rob and I are working out to figured what happened. Until we determine what happened I will not make any other post.

Mark-OEM


http://www.overkillengineeringmotorsports.com/
Re: OEM built Motor(2.4 LD9)- Robert Sawyer
Tuesday, December 08, 2009 10:53 PM
completely understandable.



Re: OEM built Motor(2.4 LD9)- Robert Sawyer
Thursday, December 10, 2009 3:49 PM
z yaaaa wrote:a performance LD9 lasting more than 50,000 miles? this i gotta see...


well thats al;l gonna depend on how much he wants out of the engine, but do you guys expect to rebuild your engines every 30-40 thousand miles?
Re: OEM built Motor(2.4 LD9)- Robert Sawyer
Thursday, December 10, 2009 4:28 PM
considering my cars have seen a combined total of 18,000 miles in the almost ten years i have owned them... i doubt its going to be an issue for me.

but yes, i absolutely would rebuild after probably 40-50K. it would all depend on leak down and compression check numbers and oil consumption etc...



Stand in the corner and SCREAM with me!!!!
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