96 knock sensor into a 99 2.4 help asap - Boost Forum

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96 knock sensor into a 99 2.4 help asap
Tuesday, October 18, 2005 9:44 PM
hey guys whats up well we are trying to swap out a 96 2.4 for a 99 and we are trying to swap the knock sensor from one to the other. for some reason the one from the 96 will not fit into the 99 . this is a problem because the 96 knock is a 1 wire plug and the 99 is a two wire plug so we need to find a way to get the 96 knock sensor to work on the 99 block. i know that there are people who have swaped this motor into their pre 2000 z24's for the gm supercharger so there has got to be someone who can help us out thanks alot.
any suggestions on what to do , just a reminder we are putting in a 99 2.4 into a 96 sunfire gt . the 96 2.4 blew up under boost.

Re: 96 knock sensor into a 99 2.4 help asap
Tuesday, October 18, 2005 11:46 PM
you need to drill and retap the hole for the 96 knock sensor







Re: 96 knock sensor into a 99 2.4 help asap
Wednesday, October 19, 2005 7:42 AM
but wont i get metal shavings in the engine
Re: 96 knock sensor into a 99 2.4 help asap
Wednesday, October 19, 2005 12:13 PM
the hole doesnt go all the way into the engine...... have you even looked at it? Just find the tap for the knock sensor, and on it is the drill bit size....... open the hole up, and tap it out.




SPD RCR Z - '02 Z24 420whp
SLO GOAT - '04 GTO 305whp
W41 BOI - '78 Buick Opel Isuzu W41 Swap

Re: 96 knock sensor into a 99 2.4 help asap
Wednesday, October 19, 2005 1:47 PM
my bad i forgot thanks guys is there anything else i should know

just trying to get some boost to the road before winter comes around
Re: 96 knock sensor into a 99 2.4 help asap
Wednesday, October 19, 2005 2:33 PM
go slow , and keep the drill straight as you drill it out

also you can use a pencil and measure the depth of the stock hole , that use tape , and go around the drill so you have a reference point on how far to drill


when you tap the hole go slow







Re: 96 knock sensor into a 99 2.4 help asap
Saturday, March 25, 2006 1:31 PM
is there a certain type of bit/tap needed to do this or will any drill bit and tap work?
Re: 96 knock sensor into a 99 2.4 help asap
Saturday, March 25, 2006 9:18 PM
anyone please
Re: 96 knock sensor into a 99 2.4 help asap
Saturday, March 25, 2006 9:21 PM
search in the performance section. i seen a post about it b4.







Re: 96 knock sensor into a 99 2.4 help asap
Sunday, March 26, 2006 9:50 AM
Jake, you mean my post from 2+ years ago.

Search in the performance forum, under archives, under 99 Knock sensor

The entire how-to is there for wiring up a 2 wire knock sensor and where to install it.

Good luck!

-Chris-



-Sweetness-
-Turbocharged-
Slowly but surely may some day win this race...
Re: 96 knock sensor into a 99 2.4 help asap
Sunday, March 26, 2006 5:40 PM
ya we just drilled and tapped my 2k motor for the 96 knock sensor. seems to be working.





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