96 2.2 turbo - Boost Forum

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96 2.2 turbo
Sunday, March 14, 2010 4:42 PM
im planing on turboing my 96 2.2 sunfire and im wondering what other parts ill need besides the manifold, oil feed and return lines, waste gate and intercooler im goin to run low boost for now until i can upgrade my feul system and get it tuned.

Re: 96 2.2 turbo
Sunday, March 14, 2010 4:57 PM
matthew boger wrote:goin to run low boost for now until i can upgrade my feul system and get it tuned.



the stock fuel system can handle NO boost, it's barely adequate for driving daily. if you don't know how to install a megasquirt or a standalone, you're going to be in a world of hurt when it comes to tuning. NO ONE supports the 96 ecm. so, your options are as mentioned before, megasquirt, standalone, or repinning the entire harness for a computer swap to either use HPTuners, or swapping to a 95 computer and burning your own PROMs.



JBO Stickers! Get yours today!
Re: 96 2.2 turbo
Sunday, March 14, 2010 5:02 PM
yes the stock fuel system can run on up to 6 lbs im only gonna run 3 lbs of boost
Re: 96 2.2 turbo
Sunday, March 14, 2010 5:24 PM
matthew boger wrote:yes the stock fuel system can run on up to 6 lbs im only gonna run 3 lbs of boost
Why don't you just get a really long straw, attach it to the intake and blow really hard.... They will have the same effect... I also disagree with your expectations of the stock fuel system....





P&P Tuning
420.5whp / 359.8wtq

Re: 96 2.2 turbo
Sunday, March 14, 2010 5:28 PM
matthew boger wrote:yes the stock fuel system can run on up to 6 lbs im only gonna run 3 lbs of boost



run? yes. be able to be driven further than say, out of the driveway? no.



JBO Stickers! Get yours today!
Re: 96 2.2 turbo
Monday, March 15, 2010 7:25 AM
the money and time involved in turbocharging a vehicle is hardly worth doing for only 3 psi.
Re: 96 2.2 turbo
Monday, March 15, 2010 8:04 AM
QWK LN2 (aka ImPhat0260) wrote:
matthew boger wrote:yes the stock fuel system can run on up to 6 lbs im only gonna run 3 lbs of boost
Why don't you just get a really long straw, attach it to the intake and blow really hard.... They will have the same effect... I also disagree with your expectations of the stock fuel system....


If you ignore Rich atleast listen to QWK. He is defiantly the guy you want in your corner when boosting that POS LN2.





Re: 96 2.2 turbo
Monday, March 15, 2010 8:40 AM
Here is a list from my build (which I consider to be a budget build, it's not cheap by any means though):

Item ……………. Price

Car ……………. 1700
BFG KDW2's ……………. 600
HP Tuners ……………. 425
Spec Stage 3 Clutch ……………. 365
Wideband AFR Gauge ……………. 238
Injectors, 4 (55# Low Impedence) ……………. 205
16" Wheels ……………. 160
Geo Transmission ……………. 159
Turbo Rebuild ……………. 109
Intercooler Piping (with couplers and clamps) ……………. 104
Exhaust Manifold Flange, Turbine Inlet Flange, Compressor Inlet Flange ……………. 100
Methanol Pump ……………. 100
Exhaust Tube (for downpipe) ……………. 90
Wheel Bearing (L) ……………. 75
Wheel Bearing (R) ……………. 75
Turbo ……………. 75
Tire Mount and Balance ……………. 70
Wastegate Housing ……………. 70
Pass. Half Shaft ……………. 68
Intercooler (25x12x3 3" pipe) ……………. 67
Short Shifter ……………. 61
Silicone Couplers and Vband ……………. 60
1.66 OD Weld Tees, 2 ……………. 55
3 Bar Map Sensor ……………. 55
Poly. Transmission Mounts ……………. 50
Methanol Stuff ……………. 50
Brake Master Cylinder ……………. 45
Input Shaft Collar and Shims ……………. 37
Oil Feed (line, flange, fittings) ……………. 35
Shift Knob ……………. 32
1.66 OD Weld Elbows, 2 ……………. 31
Oil Drain (line, flange, fittings) ……………. 30
Fuel Pressure Gage ……………. 30
Electric Fan ……………. 30
Resurface Flywheel ……………. 28
VHT Nightshade ……………. 28
3 Way Solenoid Valve ……………. 25
Pressure Switch ……………. 25
Boost Gage ……………. 22
Oil Pressure Gage ……………. 22
Axle Seals and Input Shaft Seal ……………. 22
Anti-Reversion Solenoid for Methanol ……………. 20
Washer Tank Relocation Tube ……………. 20
Water Temp. Sensor ……………. 18
Intercooler Mount Steel ……………. 18
Flywheel Bolts ……………. 17
Serpentine Belt (AC Delete) ……………. 17
BOV Flange ……………. 16
Switches and LEDs ……………. 16
Manual Boost Controller ……………. 15
A Pillar, Dash Side Cover, Relays ……………. 15
VHT Header Paint ……………. 15
Header Wrap ……………. 13
Aluminum to Connect BOV Flange ……………. 12
Header Wrap Ties ……………. 11
Vacuum Distrubution Fittings ……………. 10
Fittings for Oil Gauge ……………. 9
Axle Seal ……………. 8
Windshield Washer Tank (2 Quart) ……………. 7
Methanol Tank (2 Quart) ……………. 7
Spray Paint for Cig. Tray ……………. 6
Oil Filter ……………. 5
EGR Blockoff Bolts ……………. 3



Grand Total ……………. 5906
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